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Laser Technology In Electric Vehicles: Smart Factory&Cleaning & Cutting
2023-07-2179

With its precision, versatility, and efficiency, laser technology can play a crucial role in shaping the future of the automotive industry. In the previous article, we explored how lasers provide innovative solutions for manufacturing advanced automotive components that align with industry development trends, ranging from welding to marking and engraving. In this article, HGTECH will explore the laser applications in smart factory, cleaning, and cutting.

 

Smart Factory

With the rapid development of automotive industry and metal industry, the demand for developing flexible intelligent production equipment has become an urgent requirement to cater to the industry's needs.

 

Uncoiling and Blanking Line

 

The high-speed three-head laser uncoiling and blanking line integrates the concepts of uncoiling and laser cutting. It adopts three-head dynamic cutting technology, achieving efficient and intelligent production of sheet metal products. This equipment ranks first in China's high-end cutting and blanking equipment and reaches the leading domestic and advanced international level of technology.

 

Automated Laser Cutting Processing Material Warehouse

激光切割加工自动化料库

 

The flexible sheet metal processing line combines laser cutting equipment, loading and unloading equipment, intelligent sorting equipment, sheet metal material storage, RGV (Rail Guided Vehicle), and intelligent hoists into one production line. It achieves full automation from the feeding, conveying, stacking, to unloading of metal materials. This ensures high flexibility, high quality, high efficiency, and saves labor resources in sheet metal processing.

 

Automotive Tire Mold and Piston Laser Cleaning

 

Laser cleaning for automotive tire molds and pistons offers numerous advantages compared to traditional cleaning methods. It is more environmentally friendly as the laser cleaning process does not involve the use of chemical solvents or other harmful substances, reducing environmental pollution. It is also safer because it eliminates the need for high-pressure water or corrosive chemicals, reducing the risk of exposure to hazardous materials for operators. Additionally, laser cleaning is highly efficient, quickly removing dirt, grease, and oxide layers, thereby improving the cleaning efficiency and production speed.

 

Automotive Component Cleaning

汽车零部件清洗

Mainly includes:

  1. Pre-welding cleaning of gearbox gears
  2. Cleaning of aluminum alloy components

 

Electric Vehicle Cleaning

  1. Pre-welding and post-welding cleaning of all-aluminum car body
  2. Pre-welding cleaning of oxide on battery trays
  3. Laser cleaning before coating on polar plates
  4. Laser cleaning during battery assembly process

 

Car-body Cleaning

Pre-welding laser cleaning of the roof, side panels, and floor can significantly reduce post-welding black residue and welding joint porosity defects. It enhances welding uniformity and improves welding quality.

 

Automotive Thermoformed Part Cutting

热成形件切割

热成形件

HGTECH has launched the AUTOBOT 3015 intelligent laser cutting equipment, designed specifically for mass cutting of automotive high-strength steel thermoformed parts. It holds the leading market share domestically.

 

Robot Flexible Cutting

  1. Diverse varieties, excellent flexibility, high efficiency, and cost-effectiveness.
  2. Launched the first set of domestic automobile sheet metal cutting equipment.
  3. Leading technology in cutting automotive plastic parts, including bumper hole punching.

 

Automotive Dashboard Weakening

  1. Leading technology and the only one in the country: Equipped with safety protection design, self-designed control system, lightweight swing cutting head, and specialized cooling system.
  2. Completely independent intellectual property rights.
  3. Equipped with cutting process database.

 

Laser Remanufacturing Applications

Mainly include automobile mold repair, quenching, and 3D printing applications.

 

HGTECH has been committed to becoming a driving force in the transformation and upgrading of the automotive industry, leveraging the technological expertise accumulated during the era of internal combustion engines and connecting it with the demands of the new energy era. We pay close attention to the developments in the automotive industry, including new materials, new structures, new processes, and new equipment. Our ultimate goal is to use intelligent laser manufacturing to bring new inspirations, new tools, and new efficiencies to the automotive industry, fostering its growth and advancement in the new era.