HGTECH

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Laser and Automation Brings New Wind to PCB Industry
2022-08-23292

Driven by 5G, big data and other related industries, the market size of the PCB industry has grown steadily in recent years. To explore the potential of the PCB industry, it is necessary to focus on high-tech products. IC carrier board is a key specialized base material used in advanced packaging, and is the largest value of consumables in semiconductor packaging. It is small in size, thin in thickness, and has a high technical threshold. And laser processing has the advantages of high precision and small heat-affected zone, becoming a powerful tool for IC carrier board processing.

PCB, laser marking

 

For a long time, HGTECH has been helping PCB industry customers to reduce production costs, improve product quality and production efficiency, and has achieved full process traceability management for many PCB companies.

 

HGTECH is digging deeper into the application of "laser+intelligent manufacturing" in IC carrier board, bringing new technology interpretation to the industry in marking, automatic sorting and packaging processes.

 

HGTECH is committed to building a one-stop solution for smart factories from intelligent equipment, bringing efficient and quality laser " intelligent manufacturing" experience to the carrier plate industry.

 

Carrier board X-RAY large board marking equipment

 

For coding the inner core of packaging substrates and for post-pressing transfers, compatible with panel board X-out marking.

laser marking machine

 

  • Integrated X-ray code reading + laser processing of 2D codes to achieve inner code marking as well as inner and outer layer transfer code processing.
  • Compatible with panel board appearance inspection for bad board identification, identification of bad board location and processing by mapping file.
  • Automatic loading and unloading mechanism and automatic pick-up/set-down of partitions.
  • Real time laser power monitoring to ensure quality stability.

 

Laser marking equipment for finished carrier board products

 

For the automatic identification and laser marking of scrap units on carrier board products after defect detection processes to facilitate efficient and accurate identification by end customers and to improve product yield and process efficiency.

laser marking machine

 

  • Flap mechanism for double-sided processing of products.
  • High-speed processing of defective IC carrier board markings by double-station operation.
  • Automatic recognition of front-end process marks and direct access to the mapping file for marking of defective boards.
  • Energy monitoring system to ensure the stability of the product processing results.
  • New programme creation within 20 minutes and fast product changeover.

 

Carrier plate automatic sorting + packaging line

 

It is used for the automatic identification, sorting and automatic whole material packaging of products after final inspection of finished carrier boards, and can be connected to automatic logistics and storage systems to help build smart factories and realise intelligent manufacturing with accurate and efficient product quality.

sorting and packaging

 

  • Line scan vision automatically identifies forked boards, QR codes and other information at high speed, and sorts and packages finished boards with a UPH of up to 900Strips/Hr (without spacers).
  • Data system docking, access to mapping files to check product X-board information and upload to achieve accurate control.
  • Visual inspection: visual comparison and overall confirmation, full monitoring and tracing.
  • After sorting, it can realize the automatic whole material, labeling and packaging of the products to improve the packaging quality and yield.
  • The manual line requires 5 operators, while the automatic line requires only 1 operator, improving overall production efficiency.
  • The packaging line can be connected to AGV trolleys and other equipment to improve efficiency and accuracy.

 

HGTECH uses laser technology to bring more convenient, efficient and customised services to the carrier plate industry, helping industry customers to optimise their processing processes, improve product quality and further realise the transformation to intelligent manufacturing.

 

About HGTECH: HGTECH is the pioneer and leader of laser industrial application in China, and the authoritative provider of global laser processing solutions. We have comprehensively arranged laser intelligent equipment, measurement and automation production lines, and smart factory construction to provide overall solutions for intelligent manufacturing.